STATUS: Complete!
In late 2003, we suffered the fate of a
torrential rainfall that put our beloved shop under four feet of water ( Flood). It
almost wiped us out entirely. Without flood insurance, we were forced with the
decision weather to open our doors again. Several customer cars were destroyed
as well as our shop RX-7 and GSX.
After dealing with the respective auto
insurance companies to help with the loss of the cars, we somehow managed to
scrape together enough finances (begging, borrowing, begging some more...) to reopen at a
new and larger location. Awesome! Wait a minute…we had a new shop, but no shop
car.
With our recent trip to Japan for the 2003 Tokyo Auto Salon fresh in our minds, we
knew which car was going to be the “Hot Ticket”. We decided to roll with the
all new 2003 Nissan 350Z. It was amazing how the Japanese took to the platform
and we wanted to follow in suit.
In September of 2003 we decided to
concentrate on the VQ35DE bottom end. With less than 1000 miles on the Z, we
“yanked” the engine. We have boost in our blood. NA would just not be enough.
It had to be force fed. At the time there were only a handful of manufacturers
in the world building the vital engine parts for high boost. Most in Japan were focused on tuning the engine for normal
aspiration. From the mother land, we could get high compression forged pistons,
ECU flashing, and screaming cams, but we wanted to boost the crap out of the
VQ35. That required severe duty low compression pistons and big burly
connecting rods. Unfortunately, they did not exist. We knew of only 2 US companies prototyping the engine internals.
CP
Pistons informed us that they would have 5 sets ready before the end of 2003. We
were on the list. Our pistons arrived from CP in January of 2004. Then the
Crower "Pro Billet" prototype rods followed soon after. Finding the
bearings for the bottom end was a ridiculous challenge. We got the last set
just before an international back order from Nissan was issued.
Tried
and true, custom made ARP fasteners were called on to hold the VQ cylinder
heads and main caps in place. With up to 25 psi of extra air in the cylinders,
it needs to be held together with authority. Thanks ARP
The
boost duty VQ35 was blueprinted and assembled in
house at Car V2. We were enamored by the cylinder head design and wanted to
see how they would perform untouched. So, we left them Nissan issue. At the time,
there were only a handful of boost built VQ engines. Some have proven the
VQ35DE to be a very robust under boost. The stock block was considered to handle
cylinder pressure around the 25 PSI level with the proper internals. That was
plenty for us.
Greddy
was one of the first to release a twin turbo kit for the 350Z and we were first
in line. The 18g Mitsubishi based turbos would be able to provide enough forced
air for our lofty 700+ horsepower goal. Because the 350z was still so
fresh on the scene, there were many unchecked boxes on our build sheet. We
needed engine management, fuel delivery, and clutch to hold our planned power.
We
tooled around in our force fed Z, breaking in the boost duty engine with the Greddy
recommended 6psi and the Emanage orchestrating fuel and ignition timing. In
this trim, we managed just over 400 whp and 400 tq. O.K., we did a little fuel
tweak and wicked up the boost to 9psi for those numbers ;). We couldn’t resist.
Right
around that time, the car was taken by the industry and parts were starting to
fly off the shelves. Having plenty of
experience with RPS clutches on MKIV supras
over the years, we decided on their stage 3 clutch/pressure
plate/synergy flywheel. It was rated just about where we needed it to hold the
gut wrenching torque.
With
the help of our colleagues Altered Atmosphere Motorsports (AAM) and Turbo XS
(TXS), our fuel delivery and engine management prayers were answered. We were
one of the first to receive the AAM return fuel solution and race duty swirl
tank fuel system. This system eliminates the OE in-tank fuel pressure regulator
to provide reliable boost induced fuel needs. With hungry 750cc RC engineering
injectors clamped tightly in the AAM billet fuel rails, one fuel pump simply
won’t get the job done. A Walbro GSS342 HP in-tank pump feeds the AAM swirl
tank. From there, a race duty BOSCH external fuel pump sends the fuel to the
engine. Just what the doctor ordered.
The
AAM team helped again when we discovered an exhaust “bottle neck” in the design
of the Greddy waste gate placement. For up to around 14 psi, it wasn’t an
issue, which is more than enough for most users. Once we dialed the pressure to
18 pounds, the gremlins appeared. The way Greddy has the exhaust recirculation
path entering back into the stream at a 90 degree angle, caused a very strange
boost response. The two exhaust flows were fighting each other. To eliminate this issue, we completely
replaced the turbocharger outlets with full 3” down pipes and relocated the
waste gates. The waste gates now have atmospheric outlets and command attention
under full load. Imagine a jet flying by you at about the head level. Problem
solved!
The
TXS UTEC fuel management system is very unique. It’s a “plug and play” parallel
computer that takes over all functions of fuel and ignition timing while
allowing the factory computer to remain happy in control of all other
functions. With newer technology and drive-by-wire throttle control of the
VQ35, keeping the OE ecu in place in a necessity in road going cars. The 350z UTEC was just making its way into a few select cars across the country. We begged
and begged and bribed the guys at TXS until one showed up at our door step. After a co-op session of working out the bugs with TXS tuner extraordinaire Jermain and gaining our UTEC prowess, we fell in love with that little box.
Car
V2 is a Turbo XS certified UTEC tuner, which explains the daily drivability of
the 350Z your reading about. Tuned on the Car V2 Dynapack dynamometer, the
boosted 350Z put down a healthy 500 WHP
and 500 ft/lb TQ at 15 psi on 93 octane pump fuel. A twist of the BLITZ
SBC-id dial and more UTEC keystroking produced a whopping 565 WHP and 576 ft/lb TQ at 18 psi still on pump gas. With VP Fuels
C16 in the tank and the 18g’s at full song, this white 350z puts down an
amazing 624 WHP and 674 ft/lbs TQ at 24
psi. This is over 700hp engine horse power. Understand, these power levels are realized on the stock crankshaft, cams, and no machining at all. To reiterate, the cylinder heads have not been touched. No plenum or
throttle body modifications exist. The VQ starts on the first crank and runs
lean and clean under normal driving duty. It's a rather well mannered vehcile, at least until you pass 50% throttle. Thanks to everyone who helped along the way!
PROJECT BUILD SPECIFICATIONS
| ENGINE:
VQ35DE Studded Mains / Heads.
-
XT Pro CP Prototype Pistons Forged 8.5:1
- Crower Billet Rods - ARP Head Studs/Main Studs - GReddy Twin 18G Turbos - Tial 38mm External Waste Gates - AAM 3" Race Spec Downpipes - AAM Waste Gate Relocation Kit - GReddy 3 Row Front Mount Intercooler
- TurboXS UTEC EMS and 4 BAR MAP sensor
- GReddy Oil Catch Tank
- HKS Type II Racing Blow-Off Valve - AAM Billet Fuel Rails - AAM Race Spec Swirl Tank Fuel System
- 750cc RC Engineering Fuel Injectors - Aeromotive Fuel Pressure Regulator - CAR V2 Custom 3" Y-Pipe
- JIC-Magic Single Sided 3" Race Exhaust
- NGK -2 Colder Iridium Spark Plugs
- Hondata VQ35 Lower Plenum Heat Sheild
- Hyper Earth Grounding Kit
- ARC Titanium Radiator Panel
- RPS Stage 3 with Synergy Flywheel
|
INTERIOR:
- Blitz FATT DC3 Turbo Timer
- Blitz SBC-ID Boost Controller
- Blitz Power Meter
- Defi 60mm Boost and EGT Gauges
- Defi Control Unit II
- Bride Ergo Seat/Sabelt Harness
- PLX Wideband O2 Meterr
CHASSIS/SUSPENSION:
-
Tein
Type Flex Coil over suspension - StopTech Stage 3 355mm 4 Pot F/R - JIC-Magic Carbon Fiber Strut Bar - Volk Racing SF Challenge Rims - Michellin Pilot Sport Tires EXTERIOR:
- C-West Carbon Fiber Skirt Kit
- JDM Z33 Fairlady Smoke Side Markers |